TURNKEY EPS RESIN PLANT ESTABLISHMENT - From Smallest To The Largest Plants - Minimum 400 tonnes / month capacity, As Per Customer Needs
"GEMATECH" EPS Resin (Expandable Polystyrene) Production Technology - Licensing
- Engineering (process, mechanical, electrical, automation)
- Equipment and material procurement
- Installation and erection
- Pre-commissioning and commissioning
- Staff Training
- We provide turnkey production plant establishment service from scratch, including commissioning
- We establish complete facilities including process unit and utility units such as demineralized water, steam, cooling water system, air, nitrogen, waste water treatment and fire fighting systems.
"GEMATECH" EPS RESIN (Expandable Polystyrene) Manufacturing Technology
Offers High Quality Flexible Production Capacity and Low Operating Cost
GEMA PLASTIC Co., Ltd. developed with over 40 years experience in Petrochemical Industry, GEMATECH EPS Raw Material Manufacturing Technology has been implementing for many years in Turkey and global scale and has become an international licensor in this field.
With reactor volumes ranging from 21 m3 to 50 m3, EPS Raw Material Production factories with very flexible capacities can be established. Thanks to this flexibility, GEMATECH technology can always offer solutions suitable for the needs of different customers with facilities with large capacities for industrial purposes and capacities to meet their own needs.
Small capacity (Minimum 400 tons / month) raw material plants. Small capacity plants are named as MINI EPS PLANTS and allow Styrofoam plants to produce their own raw materials in their own area.
Large capacity facilities are established in the field on a turnkey basis and delivered in working condition.
Basic Features of GEMATECH Technology
GEMA PLASTIK LTD. STİ. takes into account the customer needs in terms of maximum product quality and environmentally friendly production model and constantly updates its technology by improving equipment, automation design and process optimization.
The main features of GEMATECH EPS Raw Material Production Technology are:
- Flexible technology offering tailored solutions for special needs in terms of facility capacity and product range.
- Special inorganic suspension chemicals used to keep the bead size distribution in the narrowest area.
- In order to prevent any free Styrene in the final product, special chemicals are used that stabilize the small styrene droplets remaining in the environment at the end of polymerization and enable them to polymerize.
- Polymerization and Pentane injection are carried out in separate stages. Thus, the polymerization time is shortened, safe and more controlled Pentane injection can be made.
- Very easy process control.
- Raw material filling in the reactors has been made much simpler.
- Raw materials that are very easy to obtain are used.
- Very fast production process.
- Specially designed "BFM Beads Coating Technology" is used, which provides a dust-free and very good inflatable product.
- It offers an economical and environmentally friendly production model with its "Styrene-Pentane Recovery System".
- Systems such as "Maximum Waste Water Recovery" and "Closed Cooling" are used in areas with limited water.
- It offers low operating costs with Maximum Automation and Industry 4.0 applications.
Product Variety
With GEMATECH EPS Raw Material Production Technology, suitable products can be produced for the following main applications and more.
Normal EPS
In accordance with the intended use, all raw materials and additives used in the production of Normal EPS are prescribed in accordance with food contact. Usage areas:
Food boxes and containers
Fish boxes
Packaging
Coolers
Lightweight concrete
Fish boxes
Packaging
Coolers
Lightweight concrete
Flame Retardant EPS
In accordance with the intended use, Flame Retardant type of EPS, to retard and limit the ignition, contains Flame Retardant additives which are allowed in the World, Europe and Turkey and has been specially formulated. Usage areas:
Insulation boards and blocks used in the building industry
Industrial packaging
Geofoam ground infills
Wall infill layers
Lightweight bricks
Industrial packaging
Geofoam ground infills
Wall infill layers
Lightweight bricks