EPS RAW MATERIAL (RESIN) PLANTS - White & Graphite EPS Resin Production Lines
We deliver turnkey solutions for White Virgin EPS Resin plants (suspension polymerization technology-reactor based) and Graphite/Color EPS Resin production lines (extrusion-based technology), including engineering, procurement, installation supervision, training and commissioning.
A) TURNKEY EPS RESIN (VIRGIN) PLANTS ESTABLISHMENT - GEMATECH Suspension Polymerization Technology
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Pre-engineering
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Know how
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Engineering (process, mechanical, piping, electrical, automation)
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Proprietary equipment and material supply
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Supervision during procurement and installation
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Tests, pre-commissioning and commissioning
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Operation
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Engineers and technical staff training
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Flexible capacities starting from 400 tons per month
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Product grades: Regular (R) EPS and Flame-Retardant (FR) EPS
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Process optimization consultancy
"GEMATECH" EPS RESIN (Expandable Polystyrene) Manufacturing Technology Offers High Quality Flexible Production Capacity and Low Operating Cost
GEMA PLASTIC Co., Ltd. developed with over 45 years experience in Petrochemical Industry, GEMATECH EPS Raw Material Manufacturing Technology has been implementing for many years in Turkey and global scale and has become an international Know-How in this field.
With reactor volumes ranging from 21 m3 to 50 m3, EPS Raw Material Production factories with very flexible capacities can be established. Thanks to this flexibility, GEMATECH technology can always offer solutions suitable for the needs of different customers with facilities with large capacities for industrial purposes and capacities to meet their own needs.
In-house EPS raw material production (for EPS foam producers)
Produce your own EPS Raw Material — gain full control.
What if your EPS resin didn’t have to travel thousands of kilometers, but could be produced reliably within your own facility? GEMATECH technology enables EPS foam manufacturers to integrate upstream, stabilize supply, reduce dependency on external markets, and manage quality with consistent operating discipline. Now is the time to invest in your EPS raw material production and turn supply security into a competitive advantage.
Commercial-scale EPS resin plants (regional supply and dedicated production)
Build local supply — deliver to your region.
As global trade patterns and logistics risks continue to reshape industrial strategy, regional production is becoming critical—especially in markets where EPS resin is not produced locally and must be sourced from distant suppliers. With GEMATECH, we design and deliver commercial-scale EPS resin plants engineered for long-term performance, scalable capacity, and stable product quality, supporting dedicated EPS resin manufacturing and regional distribution.
B) GRAPHITE / COLOR EPS RESIN PRODUCTION - Swiss Extrusion Technology
We provide an extrusion-based production line for Graphite/Color EPS resin, designed to utilize recycled EPS (scrap), recycled granules or lumps, with optional virgin GPPS addition depending on target properties. The line is engineered and delivered with commissioning support.
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Designed for Graphite/Color EPS resin production (extrusion line)
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Feedstock flexibility: recycled EPS / recycled granules / lumps (+ optional virgin GPPS)
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Capacity range (sizin tipik aralığınız): 400–3000 kg/h
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Scope: process design, supply, installation support, commissioning, operator training
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Optional: filtration and pre-engineering package for permitting / layout / PFD

